Ramsey-winch 80K WILDCAT WINCH User Manual

OPERATING, SERVICE AND MAINTENANCE MANUAL WILDCAT SERIES 80,000 LB INDUSTRIAL WINCH CAUTION: READ AND UNDERSTAND THIS MANU

9. Remove (8) cover bolts #36; cover #10, and o-ring #51. 10. Remove snap ring #58, and sun gear #17. 11. The planetary carrier assembly #4 may now

14. Using a nylon strap, support ring gear #20 from a hoist or boom, this ring gear is heavy. Remove (8) bolts #37 leaving the top most bolt for las

19. Remove the clutch cylinder #1 by removing the (2) cotter keys #204 and (2) pins #206 from either end of the air cylinder #207. 20. The clutch cy

22. By removing snap ring #58 and ball bearing #31, the input shaft #22 may be removed. 23. To remove the motor end bearing #18, support drum #14 w

24. While continuing to support the drum #14, remove the clutch #9, snap ring #60 and spacer #25. 25. The output shaft #23 may be slid from the drum

28. To remove gear end bearing #18, from mounting angles #6 and #7, first remove (4) 7/8-9NC bolts #67 and (4) nuts #68 from each angle. Shaft oil se

DISASSEMBLY OF CARRIER ASSEMBLY Carrier assemblies may be purchased as a complete assembly (see pg. 19) or parts may be purchased individually (see

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CARRIER ASSEMBLIES 101113105110108110115111102112115104115112109115112110110110107107114115115103106OUTPUT CARRIER*Input Carrier*I

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TABLE OF CONTENTS WARRANTY INFORMATION ...

PARTS DRAWING 4455192726015265220373164581758245136541054 68335656763414 436234 2325 609222157 2918351876667387363454461114748131228583140495046426

19 OM-914207-0211-D PARTS LIST ITEM QTY PART

AIR CYLINDER KIT #256131 PARTS LIST 204203204203205201204206202202206207208209ITEM QTY PART NO DESCRIPTION201 1 408422 MOUNTING BRACKET202 2 41806

21 OM-914207-0211-D DIMENSIONAL DRAWING BAND

Limited Warranty RAMSEY WINCH warrants each new RAMSEY WINCH to be free from defects in material and workmanship for a period of one (1)

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HYDRAULIC SYSTEM REQUIREMENTS Refer to the performance charts, below, to properly match your hydraulic system to winch performance. The charts con

CABLE INSTALLATION 1. Unwind cable by rolling it out along the ground to prevent kinking. Securely wrap end of wire rope, opposite hook, with plast

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LUBRICATION TABLE MinAmbient&OperatingMaxAmbientMaxOperating80W140Synthetic ‐25(‐32) 125(52) 225(107)75W90Synthetic ‐40(‐40) 115(46

INSTRUCTIONS FOR DISASSEMBLY 1. Remove wire rope from drum. 2. Drain oil from winch by removing (2) plugs #54, removing the lower plug first. 3.

5. Remove motor #45 from winch by first disconnecting hydraulic lines (see page 17), solenoid wires, and then remove (4) bolts #73. O-ring #72 may